Boron Steels Sourced numerical data plus engineering analysis

Material / Grade

1.5528

22MnB5

Boron-alloyed heat-treatable steel with high hardenability and widespread use in press-hardening and wear-loaded parts.

Hardness potential55 / 100Comparison index

Toughness62 / 100Comparison index

Impact resistance63 / 100Comparison index

Bending resistance75 / 100Comparison index

Abrasive wear51 / 100Comparison index

Steel Overview

Complete introduction and metallurgical analysis

1.5528 / 22MnB5 belongs to Boron Steels and selection centres on cost-effective hardenability created by a controlled small boron addition.

Boron-alloyed heat-treatable steel with high hardenability and widespread use in press-hardening and wear-loaded parts.

The expected microstructure is tempered martensite after an appropriate hardening cycle, subject to boron control and prior-austenite condition; delivery condition, section size, melt quality and processing history can change that state.

Comparison indices are hardness 55/100, toughness 62/100, impact 63/100, wear 51/100 and bending 75/100. These are internal indices, not standard test results.

The screening temperature range is 180–350 °C; strength or hardness loss, oxidation, exposure time and creep must be assessed separately.

A representative process route is forming or press hardening followed by controlled quenching and tempering where required. Obtain actual temperatures, times and cooling media from the grade and product data sheet.

Manufacturing indices are weldability 57/100, machinability 62/100, corrosion resistance 16/100 and fatigue resistance 60/100; use them for screening only.

The principal risk is variable hardenability if boron is not effective or if the heat-treatment and austenite condition are poorly controlled. Evaluate geometry, surface condition, environment and the governing failure mechanism together.

A similar name or calculated relationship is not proof of interchangeability; match chemistry, specification, condition, heat treatment and MTC.

Engineering conclusion: 1.5528 / 22MnB5 is a rational candidate when useful through-hardening response with relatively economical alloy content matches the real load, environment and certified product condition.

Recorded standards:DIN EN 10083 / EN boron heat-treatable steel family

International Equivalents

International equivalents and designations

A close counterpart is not automatically interchangeable. Confirm chemistry, product standard, delivery condition, dimensions and heat treatment.

EN / DIN / ISOOfficial designation for the same grade

22MnB5

A registered identity within the same grade record.

EN / W.NrOfficial designation for the same grade

1.5528

A registered identity within the same grade record.

W.NrOfficial designation for the same grade

1.5528

A registered identity within the same grade record.

PrimaryOfficial designation for the same grade

22MnB5

A registered identity within the same grade record.

Chemical Composition

Chemical composition and the role of each element

The principal recorded elements are C≈0.22%, Si≈0.4%, Mn≈1.25%, P≈0.025%, S≈0.015%, Cr≈0.4%, B≈0.0029%. Mid-range values support engineering interpretation and do not replace purchase limits. Composition is shown for screening and traceability. The current purchase standard and the heat-specific MTC remain authoritative.

Element	Weight-percent range	Metallurgical role and effect
C	0.19–0.25 %	Carbon raises hardness, strength and carbide potential; excessive carbon can reduce toughness and weldability.
Si	≤ 0.4 %	Silicon supports deoxidation and solid-solution strength and can influence tempering or oxidation response.
Mn	1.1–1.4 %	Manganese contributes to hardenability and sulfur control; its final effect depends on amount and processing.
P	≤ 0.025 %	Phosphorus is normally restricted because higher content can promote embrittlement and reduce toughness.
S	≤ 0.015 %	Sulfur may improve chip control in free-cutting grades but can reduce transverse toughness and weldability.
Cr	≤ 0.4 %	Chromium promotes hardenability and carbide formation and, at sufficient levels, corrosion or oxidation resistance.
B	0.0008–0.005 %	A very small effective boron addition can markedly increase hardenability; process control is critical.

Source identified in the grade record Sourced with conditions

Engineering Behaviour

Engineering behaviour and selection response

Hardness potential55 / 100

Hardness must be reported with delivery/heat-treatment condition; no single grade-wide value applies. Internal comparison index: 55/100.

Engineering analysis

Toughness62 / 100

Toughness has an internal index of 62/100 (moderate). Actual performance requires a documented product condition, heat treatment and test context.

Engineering analysis

Impact resistance63 / 100

Impact resistance has an internal index of 63/100 (moderate). Actual performance requires a documented product condition, heat treatment and test context.

Engineering analysis

Bending resistance75 / 100

Bending resistance has an internal index of 75/100 (high). Actual performance requires a documented product condition, heat treatment and test context.

Engineering analysis

Abrasive wear51 / 100

Wear resistance depends on final hardness, microstructure and wear mode; grade name alone is insufficient for substitution. Internal comparison index: 51/100.

Engineering analysis

Corrosion resistance16 / 100

Not stainless; surface protection is generally required in moist/corrosive service. Internal comparison index: 16/100.

Engineering analysis

Weldability57 / 100

Weldability has an internal index of 57/100 (moderate). Actual performance requires a documented product condition, heat treatment and test context.

Engineering analysis

Machinability62 / 100

Machinability has an internal index of 62/100 (moderate). Actual performance requires a documented product condition, heat treatment and test context.

Engineering analysis

High-temperature strength26 / 100

Temperature-dependent behavior varies with condition, exposure time, environment and product form; use sourced values for design. Internal comparison index: 26/100.

Engineering analysis

Creep resistance15 / 100

Creep resistance has an internal index of 15/100 (very low). Actual performance requires a documented product condition, heat treatment and test context.

Engineering analysis

Fatigue resistance60 / 100

Fatigue resistance has an internal index of 60/100 (moderate). Actual performance requires a documented product condition, heat treatment and test context.

Engineering analysis

Numerical scores are internal comparison indices. They are not standard test results, allowable design stresses or a manufacturer guarantee. Data Method

Hardness & Hardenability

Hardness and hardenability

Hardness must be reported with delivery/heat-treatment condition; no single grade-wide value applies. Internal screening index: 55/100 (moderate).

55/100

moderate

Comparison index

Governing factors

Chemistry and section size
Austenitising and quench severity
Tempering temperature and time
Test method and surface preparation

Data limits

Final acceptance requires the current standard, product form, dimensions, delivery condition and heat-specific MTC.

Impact & Toughness

Toughness, impact and fracture behaviour

Impact resistance is indexed at 63/100 and toughness at 62/100. These are not Charpy or Izod energy values; temperature, orientation, geometry and actual microstructure govern component behaviour.

63/100moderateComparison index

Microstructure, hardness and grain size influence impact tolerance.
Sharp radii, notches and surface defects reduce fracture resistance.
Test temperature, specimen direction and section must be identified.
For critical parts, accept impact energy only from a documented test of the same condition.

Temperature & Creep

Service temperature, thermal stability and creep

Temperature-dependent behavior varies with condition, exposure time, environment and product form; use sourced values for design. 180–350 °C is a screening range or sourced limit according to its evidence label. Check strength loss, oxidation, creep, exposure time and environment.

Continuous service

180–350 °CEngineering guidance

Review the limit against strength or hardness loss and exposure time.

Intermittent service

Do not assign an intermittent limit without product-specific source data.

Tempering and phase stability

Working and coating temperatures must remain compatible with the tempering condition and required microstructure.

Oxidation and environment

Oxidation or corrosion may become limiting before the strength criterion.

Relative creep resistance15/100Comparison index

The relative creep index is 15/100 (very low). It is not an allowable creep stress or rupture-life value.

Do not select this grade for long-term static high-temperature loading from the internal index alone.

Wear & Surface Behaviour

Wear resistance and surface behaviour

Abrasive wear

Wear resistance depends on final hardness, microstructure and wear mode; grade name alone is insufficient for substitution. The abrasive-wear index is 51/100; final hardness, carbides, microstructure, contact mode and lubrication govern actual resistance.

Comparison index

Adhesive wear

Assess adhesive wear with the counterface material, lubrication, roughness, pressure and temperature.

Engineering analysis

Surface improvement

Evaluate surface treatment or coating only after confirming compatibility with chemistry, substrate and process temperature.

Engineering guidance

Mechanical & Physical Properties

Mechanical and physical properties

The record contains 2 sourced mechanical-property rows; each applies only to its stated condition, dimensions and test temperature.

Property	Value	Condition	Dimension	Test temperature
Tensile strength Rm	≈ 610 MPa	as rolled strip (thyssenkrupp product)	According to the product data sheet	According to the cited test
Mechanical property	≥ 19 %	as rolled strip (thyssenkrupp product)	According to the product data sheet	According to the cited test

Sourced with conditions

Physical properties

Young modulus≈ 210 GPaSourced with conditions

Density≈ 7800 kg/m3Sourced with conditions

Average CTE 20–300 °C≈ 12 µm/mKSourced with conditions

Thermal conductivity40–45 W/mKSourced with conditions

Heat Treatment

Heat-treatment stages and process controls

The representative family route is forming or press hardening followed by controlled quenching and tempering where required. Numerical temperatures are shown only when supported by the record.

Annealing / stress relief

Engineering guidance

Assess the supply condition, residual stress, section size and prior machining before selecting time and temperature.

Cooling: Grade- and process-specific cooling

Preheating and austenitising

Engineering guidance

Set preheat steps and austenitising parameters from the grade/product data sheet and actual section size.

Cooling: Grade- and process-specific cooling

Quenching / controlled cooling

Engineering guidance

Choose the quench medium and cooling severity against hardenability, geometry, distortion and crack risk.

Cooling: Grade- and process-specific cooling

Tempering / property adjustment

Engineering guidance

Set tempering or ageing to the required hardness, toughness and service-temperature balance.

Cooling: Grade- and process-specific cooling

Tempering / property adjustment

Engineering guidance

Set tempering or ageing to the required hardness, toughness and service-temperature balance.

Cooling: Grade- and process-specific cooling

Process control: Review delivery condition, actual section, equipment capability, crack and distortion risk and target hardness before approving the cycle.

Engineering Charts

Hardness, toughness, impact, temperature and process charts

Chemistry data retain their evidence label; 0–100 charts are internal indices and stages without temperature are process sequences.

Multi-axis engineering profile

Comparison index

Chemical composition

Derived from source data

Hardness–toughness balance

Comparison index

Toughness, impact and fatigue

Comparison index

Wear and surface response

Comparison index

Mechanical properties or comparison indices

Sourced with conditions

Service temperature

Engineering guidance

Heat treatment

Engineering guidance

Related-grade similarity

Comparison index

All comparison indices

Comparison index

Failure Modes & Selection

Potential failure modes and selection guidance

Potential failure mechanisms

variable hardenability if boron is not effective or if the heat-treatment and austenite condition are poorly controlled.
Fatigue initiation from surface defects, section transitions or stress concentration.
Property loss after unsuitable heat treatment, cooling or finishing.
Corrosion, oxidation or environmental attack when protection is inadequate.

Selection and design notes

Match designation, material number, product standard and supply form before purchase.
Compare the governing failure mechanism with hardness 55, toughness 62, impact 63 and wear 51 indices out of 100.
Use mechanical values only within their cited condition, dimensions and test temperature.
Confirm the heat-treatment route and target hardness with the processor before final machining.
Review the heat number, MTC and required test results before release.

Derived calculations

Carbon equivalent CE(IIW)0.496 Calculated

Calculated from recorded inputs; apply only within the stated formula scope and limitations.

Advantages & Limitations

Advantages, limitations and unsuitable applications

Advantages

useful through-hardening response with relatively economical alloy content.
A clearly labelled engineering profile supports comparison with related grades.
Grade identity, chemistry, counterparts and references remain traceable in one dossier.

Limitations and weaknesses

variable hardenability if boron is not effective or if the heat-treatment and austenite condition are poorly controlled.
A 0–100 index cannot be converted into design stress, impact energy or creep life.
Hardness and toughness depend on section, delivery condition and actual processing.
Do not approve a substitute before checking the product standard and heat-specific MTC.

Cases requiring caution or an alternative material

Critical design without condition- and section-specific test dataDirect substitution based only on name or similarity scoreLong-term creep service without sourced time–stress–temperature datavariable hardenability if boron is not effective or if the heat-treatment and austenite condition are poorly controlled

Applications & Processing

Industrial applications and processing

Typical applications

High-strength fasteners and mechanical connections
Industrial blades, knives and cutting tools
Automotive powertrain, chassis or formed components
General engineered and machine components
wear plates and agricultural parts
press-hardened automotive components
heat-treated fasteners and machine parts
wear-loaded formed components

Manufacture, welding and surface engineering

Weldability has an internal index of 57/100 (moderate). Actual performance requires a documented product condition, heat treatment and test context.

Forming and forging depend on steel family, delivery condition and the grade-specific qualified temperature range.

Select nitriding, induction hardening or coating against chemistry, substrate hardness and application.
Keep coating-deposition temperature compatible with the tempering condition and substrate.
Control hydrogen embrittlement, residual stress and distortion in high-strength components.

Engineering Conclusion

Engineering conclusion and selection recommendation

1.5528 / 22MnB5 is worth evaluating when the principal need is useful through-hardening response with relatively economical alloy content. Internal indices of hardness 55/100, toughness 62/100, impact 63/100 and wear 51/100 must be aligned with the real failure mechanism. The leading risk is variable hardenability if boron is not effective or if the heat-treatment and austenite condition are poorly controlled. Final approval requires the current standard, product form, dimensions, delivery condition, heat treatment and heat-specific MTC.

Engineering analysis

Shaygan Steel — the right choice in alloy steel

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Frequently Asked Questions

Frequently asked questions

What is 1.5528 / 22MnB5 steel?

Boron-alloyed heat-treatable steel with high hardenability and widespread use in press-hardening and wear-loaded parts.

What are the main applications of 1.5528 / 22MnB5?

Application contexts include High-strength fasteners and mechanical connections, Industrial blades, knives and cutting tools, Automotive powertrain, chassis or formed components and General engineered and machine components, subject to the product standard and actual condition.

How hard can 1.5528 / 22MnB5 be?

Hardness must be reported with delivery/heat-treatment condition; no single grade-wide value applies. Internal screening index: 55/100 (moderate).

Is 1.5528 / 22MnB5 suitable for impact loading?

Impact resistance is indexed at 63/100 and toughness at 62/100. These are not Charpy or Izod energy values; temperature, orientation, geometry and actual microstructure govern component behaviour.

What is the service-temperature limit of 1.5528 / 22MnB5?

Can 1.5528 / 22MnB5 be replaced by a close grade?

Approve substitution only after matching chemistry, specification, product form, condition, heat treatment and MTC.

Steel Comparison

Engineering steel comparison

Compare this grade with any other dossier. Scores from 0 to 100 are internal screening indices, not laboratory values or allowable design stresses.

Close suggestions:

Search for the second steel

Current grade1.5528 / 22MnB5Boron Steels

Selected grade1.7182 / 27MnCrB5-2Boron Steels

Current-grade chemistry

Second-grade chemistry

Current-grade heat treatment

Second-grade heat treatment

Current-grade applications

Limitations

Second-grade applications

Limitations

Select a second grade to update the comparison.

Sources & Evidence

Sources, methodology and evidence

Sources support grade identity, recorded values or the engineering method. General guidance does not replace product-specific certification.

Grade-specific sources

Ovako – 22MnB5Technical · Tier A

Reference supporting grade identity or recorded values; interpret it within the cited product and condition context. Role: technical.

View source

thyssenkrupp Steel – 22MnB5 / 1.5528Technical · Tier A

Reference supporting grade identity or recorded values; interpret it within the cited product and condition context. Role: technical.

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stahldaten.deOfficial material-number register · Tier A

Reference supporting grade identity or recorded values; interpret it within the cited product and condition context. Role: official material number register.

View source